Moulding

METALPOL owns two independent moulding lines: LORAMENDI (year of production: 2017) and BMD.

Automatic moulding line LORAMENDI e-VMM 6080B, with vertical mould partition and with an electric drive with the following mould dimensions: 600 x 775 x 150 up to 500 mm and the efficiency of 450 coreless moulds and 400 moulds with cores per hour, with the weight of castings from 0,2 to 30 kg.

The line has a variable moulding chamber with the dimensions of 650 x 850 x 150 to 500 mm

 

The moulding line includes:

- 22 meter long portable modular conveyor,

- 76 meter long synchronized belt conveyor,

- automatic core insertion system CS with a light curtain,

- rapid patter plates exchange QPC device,

- electric drive,

- synchronized cooperation with pouring device and sand mix station,

 

Pouring moulds and the modification of cast iron is done by an electic without induction furnace made by CIME CRESCENZI CAP including:

- optical control system of moulding process,

- self-learning automatic moulding system,

- laser caping system,

- modification system for cast iron,

- continuous temperature measurement of cast iron in the pouring process,

 

The BMD moulding line with horizontal division uses boxes of 750 x 850 x 2 x 250 mm. The Pouring of the moulds takes place from special siphon ladles by means of a pouring machine, which moves along the first form store. Depending on the size and weight of the products, the annual capacity of the BMD line is about 10,000 to 15,000 tons.

 

 

© Metalpol 2013